Custom Projects

03

560

Completed Projects Since Launch

Falcon’s primary competency was the development of sail boats that have won awards across the globe. we have since transitioned into a turn-key boat builder.

250

Gallons of glass per week


Utilizing Glass, Carbon, Kevlar and other exotic reinforcements our volume of resin is in high demand.

34

Years in Composite Structures


Our experience includes most everything from a 52’ fully infused bus parts to a full line of racing sailboats.

Our Capabilities

Large gray industrial machine in a warehouse with a sloped open front and reflective panels

Center Consoles

Development services for design of the composite part and the related manufacturing process to meet the cosmetic, structural, and production cost goals of your center console.

Large wooden wheel or pulley mechanism in a dim industrial interior

Large mold capabilities

The core materials vary widely with the ability to thermoform core materials for tightly curved parts eliminating the print through common with the serrated core materials.

Close-up of a small tabletop model with a clear curved piece and wooden parts on a workbench

Custom T-tops and mounts

The core materials vary widely with the ability to thermoform core materials for tightly curved parts eliminating the print through common with the serrated core materials.

Worker using a hose to spray or clean the inside of a concrete tank or trough

Electrical and mechanical capabilities

Electrical wiring for power boats both inboard and outboard, component parts for large yachts and the deck, foam filled liners and all related components for up to large yachts and beyond.

3D printer extruding a layered round object with tubes and rails in a workshop

Fiberglass Mold Compression

We use air compressed infusing molding machines for custom hatches and fiberglass items that need to be strengthened with lighter weight capabilities.

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Finish Moldings and Rub Rails

There are a variety of molding techniques we can adapt to your vessel project to ensure the correct buffer is resistant to real-world activity.


Let's Discuss Your Custom Project

Share your concept, structural needs, expected production requirements, and project goals with Falcon Marine's team.